Coils & linear drives

Co-development with our customers

PBF’s R&D team works in close cooperation with our customers in order to ensure the designed product is feasible for manufacturing and to optimize its quality, price, and performance.

Our strengths are:

• Single and multilayer orthocyclic winding
• under vacuum potting
• Automated testing
• Optimal price-performance for series production

Extensive experience in winding

PBF has a lot of experience and knowledge in winding and binding coils. We have the following capabilities:

• Orthocyclic winding with a high fill factor (>95%)
• Coil winding with one, two or more wires in parallel
• Single and multi-layer
• Many different shapes
• Outside dimensions 1 – 600 mm
• Wire size 0.04 – 3 mm
• Round, square or rectangular wire
• Bending of coils into various shapes

Improving the thermal performance with potting

For our customers who develop coils & linear drives for special operating conditions, potting is used to improve the thermal performance:

• Under vacuum potting
• With or without housing
• Epoxy, polyurethane materials
• Design casting tools